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Application areas of thermal spraying

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Author : Pei Ze Technology
Update time : 2021-11-15 10:18:00
  Thermal spraying has a wide range of applications, and thermal spraying technology can be used in various industries and machinery industries. industry, light industry and other industries.
  1. Castings
  There is dust and corrosion in the working environment of casting and forging equipment, and the wear and corrosion of mechanical parts will be more serious. Xuzhou swan surface technology can repair various parts of the hydraulic system of the casting machine, such as the repair and transformation of the hydraulic plunger, and cooperate with various parts such as bearings, seals, chemicals, pesticides, etc., because the machinery is often used in acid and corrosive environments. Therefore, to repair this kind of machinery, we must consider the anti-corrosion problem of Xinyi Pesticide Factory's hydraulic plunger brush plating repair site. Repair pumps, plungers and spool valves in hydraulic and pressure systems. Such as various types of bearings, motor rotors, pressure rollers; repair of imported sugar factory equipment accessories.
  2. Paper machinery
  The inner walls of steam turbines, dryers and ovens adopt life-extending reinforcement measures; various roller surfaces are strengthened and repaired; centrifugal pumps, axial flow pumps, steam boilers, valves and mixer shaft sealing sleeves are repaired; corrugated roller surface strengthening (after strengthening treatment, corrugated Roller surface hardness) can be increased to HV1200, and the service life of corrugated rolls can reach more than 40 million meters).
  3. Textiles
  Drum, godet hook, rapier loom wear-resistant coating; pressure roller, small pressure roller, lint roller, cast iron outer disc, roller surface, feeding roller shaft, upper knife drive shaft, doffer shaft; sizing machine steam valve , Drying chamber side shaft plane joint, submerged basket shaft, sizing roll head, main journal, guide roll, sizing roll, moisture regaining roll, warp yarn journal, bobbin machine journal; grading broken roll, large roll (black roll) , Finishing rollers, guide rollers, heat rollers, spinning rollers, guide rollers, printing roller surfaces and journals, wire wheels, friction plates (sheets) wear-resistant coatings.
  4. Printing
  Printing roller; ceramic anilox roller; coating roller, ink roller, printing roller, water roller; tooth pad; tooth sheet, etc.
  5. Metallurgy
  Heat-resistant and anti-corrosion coatings for blast furnace tuyere and slag mouth; molds, guide rolls, conveying rolls for slab continuous casting production lines; various process rolls for steel and non-ferrous metal processing; various rolls for steel surface treatment production lines (such as continuous annealing furnaces) Furnace rolls, galvanized ore coils and various guide rolls, tension rolls, etc.).
  5. Power
  Repair of ball mill, steam turbine rotor and generator rotor journal, cylinder joint surface; wear-resistant and anti-corrosion coating on four boiler tubes; anti-cavitation wear-resistant coating on steam turbine blades; high temperature protection on gas turbine blades, flame tube and itd Coating; wear-resistant coating for fan impeller, ball mill; door core, valve stem, valve core, valve accessories, valve seat wear-resistant coating and boiler-related equipment parts reinforcement and repair. Suryee series: arc spray powder core wire series
  6. Transportation
  Wear-resistant coating of various wearing parts; repair and pre-reinforcement of automobile engine base, synchronizing ring, bending roller; gearbox bearing seat, cylinder plunger, front and rear axle support shaft, door frame guide rail, engine main pad seat, rocker arm Shaft, half shaft oil seal, wear-resistant coating for pin shaft wear; dredger head, wear ring, mud bucket, reamer, shovel teeth, mud pump impeller, stern shaft, stern copper sleeve, eccentric shaft sleeve , Gear shaft, mud pump seal neck, mud door, slide plate, scraper wear-resistant coating.
  7. Chemistry
  Repair of various vessels, reactors, pipes, pumps, valves and seals; on-site repair of various enamel tanks and special vessels; repair of boilers, air compressors, water pumps and other components.
  8. Glass industry
  The method of thermal spraying on the coiling roller is used to spray a layer of ceramic on the surface of the coiling roller to improve the corrosion resistance of the coiling roller and the roller to the molten glass, inhibit the adhesion of the molten liquid phase on the surface of the coiling roller, and slow down the rewinding of the molten glass. The erosion of the surface of the take-up roller keeps the surface of the roller smooth for a long time, reduces the maintenance of winding rollers and rollers, improves the quality and output of glass, and reduces the production cost.
  9. Electrician's wire
  Using supersonic flame spraying technology, the carbide ceramic coating is sprayed on the surface of drawing tower wheel, wire drawing machine, wire drawing wheel, wire drawing wheel, wire drawing cylinder, winding disc, guide groove and other parts, so that the surface hardness reaches HRc75, which is much higher than Wear-resistant steel or chilled steel cast iron. The base body of these parts can also be made of ordinary steel or cast iron, reducing cost and extending service life.
  10. Municipal
  Thermal spraying long-term protective coatings, suitable for anti-corrosion and long-term anti-corrosion of various steel structures, with a protective life of more than 30 years.
  11. Light Industry
  The plastic mold is sprayed for reinforcement and repair; the extruder screw and the rubber mixer rotor are sprayed for reinforcement; the bearing parts of each roller are sprayed for reinforcement.
  12. Steel industry
  The extreme working conditions in the steel industry often lead to various wear and tear of different parts. Over the past decade, we have done a lot of research to improve the efficiency of steel production. Thermal spraying has proven to be an effective solution over the past few years, and today we are looking for a wider range of applications in industry.
  The extreme working conditions in the steel industry often lead to various wear and tear of different parts. Over the past decade, we have done a lot of research to improve the efficiency of steel production. Thermal spraying has proven to be an effective solution over the past few years, and today we are looking for a wider range of applications in industry.
  13. Aviation
  In aviation, engines have a huge potential for wear and tear. It has many moving parts touching each other or some fixed contact parts changing suddenly. It is a very precise and complex mechanical part. To this end, the aviation industry has become one of the first industries to take full advantage of thermal spray technology, which optimizes the performance, safety and reliability of aircraft engines.


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